Toyota 4Runner manuals

Toyota 4Runner: Inspection

INSPECTION

PROCEDURE

1. INSPECT REAR DIFFERENTIAL LOCK SLEEVE


(a) Install the sleeve to the differential case (LH) and check that it moves smoothly.

(b) Install the side gear to the sleeve and check that it moves smoothly.

(c) Using a feeler gauge, measure the clearance between the shift fork and sleeve.

Maximum clearance:

0.15 to 0.35 mm (0.0059 to 0.0138 in.)


2. INSPECT DIFFERENTIAL PINION AND SIDE GEAR

(a) Check that there is no damage to the differential pinion or differential side gear.

If the differential pinion and/or differential side gear is damaged, replace the differential.

3. INSPECT DIFFERENTIAL CASE

(a) Check that the differential case is not damaged.

If the differential case is damaged, replace it.

Disassembly
DISASSEMBLY PROCEDURE 1. FIX REAR DIFFERENTIAL CARRIER ASSEMBLY IN PLACE (a) Fix the rear differential carrier assembly to the overhaul attachment. 2. INSPECT REAR DRIVE PINION COMPANION FLANGE ...

Reassembly
REASSEMBLY PROCEDURE 1. INSTALL DIFFERENTIAL CASE ASSEMBLY (a) Install the rear differential side gear thrust washer to the rear differential side gear. (b) Install the rear differential pinio ...

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HYDRAULIC TEST 1. PERFORM HYDRAULIC TEST (a) Measure the line pressure. CAUTION: The line pressure test should always be carried out in pairs. One technician should observe the conditions of the wheels and wheel stoppers from outside the vehicle while ...

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