Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE BACK DOOR DAMPER STAY SUB-ASSEMBLY LH
NOTICE:
(a) Using a screwdriver, remove the stop ring along the groove. HINT: Tape the screwdriver tip before use. Text in Illustration
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(b) Release the ball joint and remove the back door damper stay sub-assembly.
NOTICE:
Remove the back door damper stay sub-assembly while supporting the back door by hand.
2. REMOVE BACK DOOR STAY BOLT
(a) Remove the back door stay bolt. NOTICE: If the hood support is detached from the ball joint, it becomes non-reusable. Therefore, do not detach the hood support from the ball joint unless replacing it. |
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3. REMOVE BACK DOOR UPPER DAMPER STAY BRACKET LH
(a) Remove the 2 bolts and back door upper damper stay bracket. |
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Disposal
DISPOSAL
PROCEDURE
1. DISPOSE OF BACK DOOR DAMPER STAY SUB-ASSEMBLY LH
(a) Secure the back door damper stay sub-assembly horizontally in a vise with the piston rod pulled out.
(b) Wear safety glasses. Using a metal saw, slowly cut a groove between A and B shown in the illustration to release the gas. Standard:
CAUTION: Although the gas inside the back door damper stay sub-assembly is colorless, odorless and harmless, metal debris may scatter. Therefore, cover the back door damper stay sub-assembly with a piece of cloth or other material. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET LH
(a) Install the back door upper damper stay bracket with the 2 bolts. HINT: Tighten the bolts in the order shown in the illustration. Torque: 20 N·m {204 kgf·cm, 15 ft·lbf} |
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2. INSTALL BACK DOOR STAY BOLT
(a) Clean the threaded portion on the vehicle body with a non-residue solvent.
(b) Apply adhesive to the threads of the bolt.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(c) Install the back door stay bolt. Torque: 18 N·m {184 kgf·cm, 13 ft·lbf} |
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3. INSTALL BACK DOOR DAMPER STAY SUB-ASSEMBLY LH
NOTICE:
(a) Install a new back door damper stay sub-assembly. NOTICE:
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Precaution
PRECAUTION
1. HANDLING PRECAUTIONS FOR STEERING SYSTEM
(a) Care must be taken when replacing parts. Incorrect replacement may affect
the performance of the steering system and result in driving hazards.
2. HANDLING PRECAUTIONS FOR SRS AIRBAG SYSTEM
(a) T ...
Data List / Active Test
DATA LIST / ACTIVE TEST
1. READ DATA LIST
HINT:
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very usefu ...