Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(a) Remove the front propeller shaft (See page ).
3. REMOVE FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
4. REMOVE FRONT TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL
5. REMOVE TRANSFER CASE FRONT OIL SEAL
(a) Using SST, tap out the oil seal.
SST: 09308-00010
NOTICE:
Be careful not to damage the oil seal and case front contact surface.
6. INSTALL TRANSFER CASE FRONT OIL SEAL
(a) Coat the lip of a new oil seal with MP grease.
(b) Using SST and a hammer, tap in the oil seal until its metal ring contacts the case.
SST: 09649-17010
SST: 09950-70010
09951-07100
7. INSTALL FRONT TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL
8. INSTALL FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
9. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(a) Install the front propeller shaft (See page ).
10. ADD TRANSFER OIL
11. CHECK FOR TRANSFER OIL LEAK
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" ...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
NEXT
2.
CUSTOMER PROBLEM ANALYSIS
...