Toyota 4Runner manuals

Toyota 4Runner: Lost Communication with Side Satellite Sensor Bus RH (B1642/81,B1647/82)

Toyota 4Runner Service Manual / Vehicle Interior / Supplemental Restraint Systems / Airbag System / Lost Communication with Side Satellite Sensor Bus RH (B1642/81,B1647/82)

DESCRIPTION

The circuit for the side collision sensor LH or RH (to determine deployment of the front seat side airbag LH or RH and curtain shield airbag LH or RH) is composed of the center airbag sensor, rear airbag sensor LH or RH and side airbag sensor LH or RH.

The side airbag sensor LH or RH and rear airbag sensor LH or RH detect impacts to the vehicle and send signals to the center airbag sensor to determine if the airbag should be deployed.

DTC B1642/81 or B1647/82 is stored when a malfunction is detected in the circuit for the side collision sensor LH or RH (to determine deployment of the front seat side airbag LH or RH and curtain shield airbag LH or RH).

DTC Code

DTC Detection Condition

Trouble Area

B1642/81

One of the following conditions is met:

  • The center airbag sensor detects a line short circuit signal, open circuit signal, short circuit to ground signal or short circuit to B+ signal in the circuit for the side collision sensor RH (to determine deployment of the front seat side airbag RH and curtain shield airbag RH) for 2 seconds.
  • A side airbag sensor RH malfunction.
  • A rear airbag sensor RH malfunction.
  • A center airbag sensor malfunction.
  • Floor wire
  • Front door wire RH
  • Side airbag sensor assembly RH
  • Rear airbag sensor RH
  • Center airbag sensor assembly

B1647/82

One of the following conditions is met:

  • The center airbag sensor detects a line short circuit signal, open circuit signal, short circuit to ground signal or short circuit to B+ signal in the circuit for the side collision sensor LH (to determine deployment of the front seat side airbag LH and curtain shield airbag LH) for 2 seconds.
  • A side airbag sensor LH malfunction.
  • A rear airbag sensor LH malfunction.
  • A center airbag sensor malfunction.
  • No. 2 floor wire
  • Front door wire LH
  • Side airbag sensor assembly LH
  • Rear airbag sensor LH
  • Center airbag sensor assembly

WIRING DIAGRAM



CAUTION / NOTICE / HINT

NOTICE:

When disconnecting the cable from the negative (-) battery terminal while performing repairs, some systems need to be initialized after the cable is reconnected (See page ).


PROCEDURE

1.

CHECK FOR DTC

(a) Turn the ignition switch off.

(b) Turn the ignition switch to ON, and wait for at least 60 seconds.

(c) Check for DTCs (See page ).


Result

Result

Proceed to

DTC B1642 and B1647 are not output

A

DTC B1647 is output

B

DTC B1642 is output

C

HINT:

Codes other than DTC B1642 and B1647 may be output at this time, but they are not related to this check.


A

USE SIMULATION METHOD TO CHECK


B

GO TO STEP 11


C

2.

CHECK CONNECTION OF CONNECTORS

(a) Turn the ignition switch off.

(b) Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

(c) Check that the connectors are properly connected to the center airbag sensor and rear airbag sensor RH.

OK:

The connectors are properly connected.


NG

CONNECT CONNECTORS PROPERLY


OK

3.

CHECK CONNECTORS

(a) Disconnect the connectors from the center airbag sensor and rear airbag sensor RH.

(b) Check that the connectors (on the center airbag sensor side and rear airbag sensor RH side) are not damaged.

OK:

The connectors are not deformed or damaged.

Text in Illustration

*1

Rear Airbag Sensor RH

*2

Center Airbag Sensor



NG

REPLACE FLOOR WIRE


OK

4.

CHECK FLOOR WIRE (CENTER AIRBAG SENSOR - REAR AIRBAG SENSOR RH)

(a) Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Text in Illustration

*1

Rear Airbag Sensor RH

*2

Center Airbag Sensor

*3

Floor Wire

*4

Connector C

*5

Connector B

*6

Service Wire

*a

Rear view of wire harness connector

(to Rear Airbag Sensor RH)

*b

Rear view of wire harness connector

(to Center Airbag Sensor)

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

N9-4 (BBR+) - Body ground

Ignition switch ON

Below 1 V

N9-3 (BBR-) - Body ground

Ignition switch ON

Below 1 V

(c) Turn the ignition switch off.

(d) Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

(e) Using a service wire, connect terminals 17 (BBR+) and 18 (BBR-) of connector B.

NOTICE:

Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

(f) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

N9-4 (BBR+) - N9-3 (BBR-)

Always

Below 1 Ω

(g) Disconnect the service wire from connector B.

(h) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

N9-4 (BBR+) - N9-3 (BBR-)

Always

1 MΩ or higher

N9-4 (BBR+) - Body ground

Always

1 MΩ or higher

N9-3 (BBR-) - Body ground

Always

1 MΩ or higher


NG

REPLACE FLOOR WIRE


OK

5.

CHECK CONNECTION OF CONNECTOR

(a) Check that the connector is properly connected to the side airbag sensor RH.

OK:

The connector is properly connected.


NG

CONNECT CONNECTOR PROPERLY


OK

6.

CHECK CONNECTORS

(a) Disconnect the connector from the side airbag sensor RH.

(b) Check that the connector (on the side airbag sensor RH side) is not damaged.

OK:

The connector is not deformed or damaged.

Text in Illustration

*1

Side Airbag Sensor RH

*2

Rear Airbag Sensor RH



NG

REPLACE HARNESS AND CONNECTOR


OK

7.

CHECK SIDE AIRBAG SENSOR RH CIRCUIT

(a) Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Text in Illustration

*1

Side Airbag Sensor RH

*2

Rear Airbag Sensor RH

*3

Connector E

*4

Connector B

*5

Service Wire

-

-

*a

Rear view of wire harness connector

(to Side Airbag Sensor RH)

*b

Rear view of wire harness connector

(to Rear Airbag Sensor RH)

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

N9-1 (BCR+) - Body ground

Ignition switch ON

Below 1 V

N9-2 (BCR-) - Body ground

Ignition switch ON

Below 1 V

(c) Turn the ignition switch off.

(d) Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

(e) Using a service wire, connect terminals 2 (BCR+) and 1 (BCR-) of connector E.

NOTICE:

Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

(f) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

N9-1 (BCR+) - N9-2 (BCR-)

Always

Below 1 Ω

(g) Disconnect the service wire from connector E.

(h) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

N9-1 (BCR+) - N9-2 (BCR-)

Always

1 MΩ or higher

N9-1 (BCR+) - Body ground

Always

1 MΩ or higher

N9-2 (BCR-) - Body ground

Always

1 MΩ or higher


NG

GO TO STEP 10


OK

8.

CHECK REAR AIRBAG SENSOR RH

(a) Connect the connector to the center airbag sensor and side airbag sensor RH.


(b) Interchange the rear airbag sensor LH with RH and connect the connectors to them.

(c) Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

(d) Turn the ignition switch to ON, and wait for at least 60 seconds.

(e) Clear the DTCs stored in memory (See page
).

(f) Turn the ignition switch off.

(g) Turn the ignition switch to ON, and wait for at least 90 seconds.

(h) Check for DTCs (See page ).


Result

Result

Proceed to

DTC B1642 and B1647 are not output

A

DTC B1647 is output

B

DTC B1642 is output

C

HINT:

Codes other than DTC B1642 and B1647 may be output at this time, but they are not related to this check.

Text in Illustration

*1

Rear Airbag Sensor LH

*2

Center Airbag Sensor

(i) Turn the ignition switch off.

(j) Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

(k) Return the rear airbag sensor LH and RH to their original positions and connect the connectors to them.


A

USE SIMULATION METHOD TO CHECK


B

REPLACE REAR AIRBAG SENSOR RH


C

9.

CHECK SIDE AIRBAG SENSOR RH

(a) Interchange the side airbag sensor RH with LH and connect the connectors to them.


(b) Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

(c) Turn the ignition switch to ON, and wait for at least 60 seconds.

(d) Clear the DTCs stored in memory (See page
).

(e) Turn the ignition switch off.

(f) Turn the ignition switch to ON, and wait for at least 90 seconds.

(g) Check for DTCs (See page ).


Result

Result

Proceed to

DTC B1642 and B1647 are not output

A

DTC B1647 is output

B

DTC B1642 is output

C

HINT:

Codes other than DTC B1642 and B1647 may be output at this time, but they are not related to this check.

Text in Illustration

*1

Side Airbag Sensor LH

*2

Rear Airbag Sensor RH

(h) Turn the ignition switch off.

(i) Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

(j) Return the side airbag sensor RH and LH to their original positions and connect the connectors to them.


C

REPLACE CENTER AIRBAG SENSOR ASSEMBLY


A

USE SIMULATION METHOD TO CHECK


B

REPLACE SIDE AIRBAG SENSOR ASSEMBLY RH

10.

CHECK FLOOR WIRE (REAR AIRBAG SENSOR RH - FRONT DOOR WIRE RH)

(a) Disconnect the floor wire connector from the front door wire RH.

Text in Illustration

*1

Side Airbag Sensor RH

*2

Rear Airbag Sensor RH

*3

Front Door Wire RH

*4

Floor Wire

*5

Connector C

*6

Connector B

*7

Service Wire

-

-

*a

Front view of wire harness connector

(to Front Door Wire RH)

*b

Rear view of wire harness connector

(to Rear Airbag Sensor RH)

(b) Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

N9-1 (BCR+) - Body ground

Ignition switch ON

Below 1 V

N9-2 (BCR-) - Body ground

Ignition switch ON

Below 1 V

(d) Turn the ignition switch off.

(e) Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

(f) Using a service wire, connect terminals 2 (BCR+) and 1 (BCR-) of connector C.

NOTICE:

Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

(g) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

N9-1 (BCR+) - N9-2 (BCR-)

Always

Below 1 Ω

(h) Disconnect the service wire from connector C.

(i) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

N9-1 (BCR+) - N9-2 (BCR-)

Always

1 MΩ or higher

N9-1 (BCR+) - Body ground

Always

1 MΩ or higher

N9-2 (BCR-) - Body ground

Always

1 MΩ or higher


OK

REPLACE FRONT DOOR WIRE RH


NG

REPLACE FLOOR WIRE

11.

CHECK CONNECTION OF CONNECTORS

(a) Turn the ignition switch off.

(b) Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

(c) Check that the connectors are properly connected to the center airbag sensor and rear airbag sensor LH.

OK:

The connectors are properly connected.


NG

CONNECT CONNECTORS PROPERLY


OK

12.

CHECK CONNECTORS

(a) Disconnect the connectors from the center airbag sensor and rear airbag sensor LH.

(b) Check that the connectors (on the center airbag sensor side and rear airbag sensor LH side) are not damaged.

OK:

The connectors are not deformed or damaged.

Text in Illustration

*1

Rear Airbag Sensor LH

*2

Center Airbag Sensor



NG

REPLACE NO. 2 FLOOR WIRE


OK

13.

CHECK NO. 2 FLOOR WIRE (CENTER AIRBAG SENSOR - REAR AIRBAG SENSOR LH)

(a) Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Text in Illustration

*1

Rear Airbag Sensor LH

*2

Center Airbag Sensor

*3

No. 2 Floor Wire

*4

Connector C

*5

Connector B

*6

Service Wire

*a

Rear view of wire harness connector

(to Rear Airbag Sensor LH)

*b

Rear view of wire harness connector

(to Center Airbag Sensor)

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

O8-4 (BBL+) - Body ground

Ignition switch ON

Below 1 V

O8-3 (BBL-) - Body ground

Ignition switch ON

Below 1 V

(c) Turn the ignition switch off.

(d) Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

(e) Using a service wire, connect terminals 24 (BBL+) and 23 (BBL-) of connector B.

NOTICE:

Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

(f) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O8-4 (BBL+) - O8-3 (BBL-)

Always

Below 1 Ω

(g) Disconnect the service wire from connector B.

(h) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O8-4 (BBL+) - O8-3 (BBL-)

Always

1 MΩ or higher

O8-4 (BBL+) - Body ground

Always

1 MΩ or higher

O8-3 (BBL-) - Body ground

Always

1 MΩ or higher


NG

REPLACE NO. 2 FLOOR WIRE


OK

14.

CHECK CONNECTION OF CONNECTOR

(a) Check that the connector is properly connected to the side airbag sensor LH.

OK:

The connector is properly connected.


NG

CONNECT CONNECTOR PROPERLY


OK

15.

CHECK CONNECTORS

(a) Disconnect the connector from the side airbag sensor LH.

(b) Check that the connector (on the side airbag sensor LH side) is not damaged.

OK:

The connector is not deformed or damaged.

Text in Illustration

*1

Side Airbag Sensor LH

*2

Rear Airbag Sensor LH



NG

REPLACE HARNESS AND CONNECTOR


OK

16.

CHECK SIDE AIRBAG SENSOR LH CIRCUIT

(a) Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Text in Illustration

*1

Side Airbag Sensor LH

*2

Rear Airbag Sensor LH

*3

Connector E

*4

Connector B

*5

Service Wire

-

-

*a

Rear view of wire harness connector

(to Side Airbag Sensor LH)

*b

Rear view of wire harness connector

(to Rear Airbag Sensor LH)

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

O8-1 (BCL+) - Body ground

Ignition switch ON

Below 1 V

O8-2 (BCL-) - Body ground

Ignition switch ON

Below 1 V

(c) Turn the ignition switch off.

(d) Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

(e) Using a service wire, connect terminals 2 (BCL+) and 1 (BCL-) of connector E.

NOTICE:

Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

(f) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O8-1 (BCL+) - O8-2 (BCL-)

Always

Below 1 Ω

(g) Disconnect the service wire from connector E.

(h) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O8-1 (BCL+) - O8-2 (BCL-)

Always

1 MΩ or higher

O8-1 (BCL+) - Body ground

Always

1 MΩ or higher

O8-2 (BCL-) - Body ground

Always

1 MΩ or higher


NG

GO TO STEP 19


OK

17.

CHECK REAR AIRBAG SENSOR LH

(a) Connect the connector to the center airbag sensor and side airbag sensor LH.


(b) Interchange the rear airbag sensor LH with RH and connect the connectors to them.

(c) Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

(d) Turn the ignition switch to ON, and wait for at least 60 seconds.

(e) Clear the DTCs stored in memory (See page
).

(f) Turn the ignition switch off.

(g) Turn the ignition switch to ON, and wait for at least 90 seconds.

(h) Check for DTCs (See page ).


Result

Result

Proceed to

DTC B1642 and B1647 are not output

A

DTC B1642 is output

B

DTC B1647 is output

C

HINT:

Codes other than DTC B1642 and B1647 may be output at this time, but they are not related to this check.

Text in Illustration

*1

Rear Airbag Sensor RH

*2

Center Airbag Sensor

(i) Turn the ignition switch off.

(j) Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

(k) Return the rear airbag sensor LH and RH to their original positions and connect the connectors to them.


A

USE SIMULATION METHOD TO CHECK


B

REPLACE REAR AIRBAG SENSOR LH


C

18.

CHECK SIDE AIRBAG SENSOR LH

(a) Interchange the side airbag sensor RH with LH and connect the connectors to them.


(b) Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

(c) Turn the ignition switch to ON, and wait for at least 60 seconds.

(d) Clear the DTCs stored in memory (See page
).

(e) Turn the ignition switch off.

(f) Turn the ignition switch to ON, and wait for at least 90 seconds.

(g) Check for DTCs (See page ).


Result

Result

Proceed to

DTC B1642 and B1647 are not output

A

DTC B1642 is output

B

DTC B1647 is output

C

HINT:

Codes other than DTC B1642 and B1647 may be output at this time, but they are not related to this check.

Text in Illustration

*1

Side Airbag Sensor RH

*2

Rear Airbag Sensor LH

(h) Turn the ignition switch off.

(i) Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

(j) Return the side airbag sensor RH and LH to their original positions and connect the connectors to them.


C

REPLACE CENTER AIRBAG SENSOR ASSEMBLY


A

USE SIMULATION METHOD TO CHECK


B

REPLACE SIDE AIRBAG SENSOR ASSEMBLY LH

19.

CHECK NO. 2 FLOOR WIRE (REAR AIRBAG SENSOR LH - FRONT DOOR WIRE LH)

(a) Disconnect the No. 2 floor wire connector from the front door wire LH.

Text in Illustration

*1

Side Airbag Sensor LH

*2

Rear Airbag Sensor LH

*3

Front Door Wire LH

*4

No. 2 Floor Wire

*5

Connector C

*6

Connector B

*7

Service Wire

-

-

*a

Front view of wire harness connector

(to Front Door Wire LH)

*b

Rear view of wire harness connector

(to Rear Airbag Sensor LH)

(b) Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

O8-1 (BCL+) - Body ground

Ignition switch ON

Below 1 V

O8-2 (BCL-) - Body ground

Ignition switch ON

Below 1 V

(d) Turn the ignition switch off.

(e) Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

(f) Using a service wire, connect terminals 2 (BCL+) and 1 (BCL-) of connector C.

NOTICE:

Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

(g) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O8-1 (BCL+) - O8-2 (BCL-)

Always

Below 1 Ω

(h) Disconnect the service wire from connector C.

(i) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O8-1 (BCL+) - O8-2 (BCL-)

Always

1 MΩ or higher

O8-1 (BCL+) - Body ground

Always

1 MΩ or higher

O8-2 (BCL-) - Body ground

Always

1 MΩ or higher


OK

REPLACE FRONT DOOR WIRE LH


NG

REPLACE NO. 2 FLOOR WIRE

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