Toyota 4Runner manuals

Toyota 4Runner: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL REAR PROPELLER SHAFT UNIVERSAL JOINT SPIDER BEARING

HINT:

Use the same procedure for all rear propeller shaft universal joint spider bearing.

(a) Apply MP grease No. 2 to a new spider and bearings.

NOTICE:

Be careful not to apply too much grease.


(b) Install the spider to the propeller shaft.

(c) Using SST, install 2 of the bearings to the spider.

SST: 09332-25010


(d) Using SST, adjust both bearings so that the snap ring grooves are at maximum and equal width.

SST: 09332-25010

(e) Install 4 new snap rings of equal thickness which will allow no axial play.


HINT:

Do not reuse the snap rings.

Thickness of snap ring (Both ends thin type):


Parts No.

Specified Condition

Mark

90520-25039

2.28 to 2.30 mm

(0.0898 to 0.0906 in.)

1

90520-25040

2.30 to 2.32 mm

(0.0906 to 0.0913 in.)

2

90520-25041

2.32 to 2.34 mm

(0.0913 to 0.0921 in.)

-

90520-25042

2.34 to 2.36 mm

(0.0921 to 0.0929 in.)

Brown

90520-25043

2.36 to 2.38 mm

(0.0929 to 0.0937 in.)

Blue

90520-25044

2.38 to 2.40 mm

(0.0937 to 0.0945 in.)

6

90520-25045

2.40 to 2.42 mm

(0.0945 to 0.0953 in.)

7

90520-25046

2.42 to 2.44 mm

(0.0953 to 0.0961 in.)

8

90520-25047

2.44 to 2.46 mm

(0.0961 to 0.0969 in.)

90520-25048

2.46 to 2.48 mm

(0.0969 to 0.0976 in.)

10

90520-25049

2.48 to 2.50 mm

(0.0976 to 0.0984 in.)

A

90520-25050

2.50 to 2.52 mm

(0.0984 to 0.0992 in.)

B

90520-25051

2.52 to 2.54 mm

(0.0992 to 0.1000 in.)

C

90520-25052

2.54 to 2.56 mm

(0.1000 to 0.1008 in.)

D

90520-25053

2.56 to 2.58 mm

(0.1008 to 0.1016 in.)

E

90520-25054

2.18 to 2.20 mm

(0.0858 to 0.0866 in.)

J

90520-25055

2.20 to 2.22 mm

(0.0866 to 0.0874 in.)

K

90520-25056

2.22 to 2.24 mm

(0.0874 to 0.0882 in.)

F

90520-25057

2.24 to 2.26 mm

(0.0882 to 0.0890 in.)

G

90520-25058

2.26 to 2.28 mm

(0.0890 to 0.0898 in.)

H

NOTICE:

  • Use a new retainer ring.
  • Use retainer rings with as close to the same thickness as possible on both ends.

(f) Using a hammer, tap the yoke until there is no clearance between the spider bearing outer race and snap ring.

HINT:

Install a new spider bearing on the sleeve side using the procedure described above.

2. INSPECT PROPELLER SHAFT ASSEMBLY

HINT:

When replacing the spider bearing, be sure that the grease fitting assembly hole is facing to the direction shown in the illustration.

Text in Illustration

*a

Spider grease fitting assembly direction for front propeller shaft assembly

*b

Rear Side

3. INSPECT REAR PROPELLER SHAFT UNIVERSAL JOINT SPIDER BEARING


Inspection
INSPECTION PROCEDURE 1. INSPECT PROPELLER SHAFT ASSEMBLY (a) Using a dial indicator, check the propeller shaft runout. Maximum runout: 0.4 mm (0.0157 in.) If the shaft runout i ...

Installation
INSTALLATION PROCEDURE 1. INSTALL PROPELLER SHAFT ASSEMBLY (a) Remove SST from the extension housing. SST: 09325-40010 (b) Install the propeller shaft assembly to the extension housing. (c) Alig ...

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