Toyota 4Runner manuals

Toyota 4Runner: Installation

INSTALLATION

PROCEDURE

1. INSTALL NO. 2 OIL COOLER TUBE SUB-ASSEMBLY

(a) Temporarily install the oil cooler tube to the fan shroud with bolt A. Install bolt B and tighten it to the specified torque. Then tighten bolt A to the specified torque.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}


2. INSTALL NO. 2 OIL COOLER INLET HOSE AND NO. 2 OIL COOLER OUTLET HOSE

(a) Connect the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the No. 2 oil cooler tube.

Text in Illustration

*1

Yellow Point Mark


(b) Connect the 2 hoses to the radiator to install them.

NOTICE:

  • When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
  • Make sure the paint mark and pinching portion of each clip are facing the directions shown in the illustration.

3. INSTALL NO. 1 INLET OIL COOLER TUBE AND NO. 1 OUTLET OIL COOLER TUBE


(a) Install the 2 No. 2 flexible hose clamps with the 2 bolts.

Torque:

14 N·m {143 kgf·cm, 10 ft·lbf}

(b) Temporarily install the ends of the 2 oil cooler tubes to each oil cooler tube union by hand.

(c) Close the 2 No. 2 flexible hose clamps and install the 2 bolts.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

(d) Using a union nut wrench, tighten the inlet and outlet tubes.

Torque:

34 N·m {347 kgf·cm, 25 ft·lbf}

NOTICE:

Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page ).


4. INSTALL NO. 1 OIL COOLER INLET HOSE AND NO. 1 OIL COOLER OUTLET HOSE


(a) Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the oil cooler inlet tube and No. 1 oil cooler outlet tube.

Text in Illustration

*1

Blue Paint Mark

*2

Pink Paint Mark

*3

White Paint Mark

(b) Connect the 2 hoses to the No. 2 oil cooler tube to install them, and then pass the 2 hoses through the No. 1 flexible hose clamp and close the clamp.

NOTICE:

  • When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
  • Make sure the paint marks and pinching portion of each clip are facing the directions shown in the illustration.

5. ADJUST AUTOMATIC TRANSMISSION FLUID LEVEL

(a) Adjust the automatic transmission fluid level (See page ).


6. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL RH


7. INSTALL FRONT FENDER APRON SEAL RH


8. INSTALL REAR ENGINE UNDER COVER ASSEMBLY


9. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


Components
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