Toyota 4Runner manuals

Toyota 4Runner: Installation

INSTALLATION

PROCEDURE

1. INSTALL GENERATOR ASSEMBLY

(a) Install the generator bracket to the generator with the bolt.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

(b) Install the generator with the 2 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(c) Install the generator bracket with the bolt.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

(d) Attach the wire harness clamp.

(e) Install the wire harness with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(f) Connect the generator connector to the generator.

(g) Install the generator wire with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(h) Close the terminal cap.

2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


3. INSTALL WIRING HARNESS CLAMP BRACKET

(a) Install the wiring harness clamp bracket with the bolt.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(b) Attach the clamp.

4. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) for Integrated Type:

Install the No. 2 idler pulley with the bolt.

Torque:

54 N·m {551 kgf·cm, 40 ft·lbf}

(b) for Separate Type:

Install the idler pulley cover plate, No. 2 idler pulley and No. 2 idler pulley cover plate with the bolt.

Torque:

54 N·m {551 kgf·cm, 40 ft·lbf}

5. INSTALL FAN AND GENERATOR V BELT


6. INSTALL V-BANK COVER


7. INSTALL BATTERY TRAY

8. INSTALL BATTERY

9. INSTALL BATTERY CLAMP

(a) Install the battery clamp with the 2 nuts.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

10. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).


Reassembly
REASSEMBLY PROCEDURE 1. INSTALL GENERATOR DRIVE END FRAME BEARING (a) Using SST and a press, press in a new generator drive end frame bearing. SST: 09950-60010 09951-00470 SST: ...

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