Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE BACK DOOR DAMPER STAY SUB-ASSEMBLY LH
NOTICE:
(a) Using a screwdriver, remove the stop ring along the groove. HINT: Tape the screwdriver tip before use. Text in Illustration
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(b) Release the ball joint and remove the back door damper stay sub-assembly.
NOTICE:
Remove the back door damper stay sub-assembly while supporting the back door by hand.
2. REMOVE BACK DOOR STAY BOLT
(a) Remove the back door stay bolt. NOTICE: If the hood support is detached from the ball joint, it becomes non-reusable. Therefore, do not detach the hood support from the ball joint unless replacing it. |
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3. REMOVE BACK DOOR UPPER DAMPER STAY BRACKET LH
(a) Remove the 2 bolts and back door upper damper stay bracket. |
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Disposal
DISPOSAL
PROCEDURE
1. DISPOSE OF BACK DOOR DAMPER STAY SUB-ASSEMBLY LH
(a) Secure the back door damper stay sub-assembly horizontally in a vise with the piston rod pulled out.
(b) Wear safety glasses. Using a metal saw, slowly cut a groove between A and B shown in the illustration to release the gas. Standard:
CAUTION: Although the gas inside the back door damper stay sub-assembly is colorless, odorless and harmless, metal debris may scatter. Therefore, cover the back door damper stay sub-assembly with a piece of cloth or other material. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET LH
(a) Install the back door upper damper stay bracket with the 2 bolts. HINT: Tighten the bolts in the order shown in the illustration. Torque: 20 N·m {204 kgf·cm, 15 ft·lbf} |
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2. INSTALL BACK DOOR STAY BOLT
(a) Clean the threaded portion on the vehicle body with a non-residue solvent.
(b) Apply adhesive to the threads of the bolt.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(c) Install the back door stay bolt. Torque: 18 N·m {184 kgf·cm, 13 ft·lbf} |
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3. INSTALL BACK DOOR DAMPER STAY SUB-ASSEMBLY LH
NOTICE:
(a) Install a new back door damper stay sub-assembly. NOTICE:
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How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
NEXT
2.
CUSTOMER PROBLEM ANALYSIS
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Stop Light Switch
Components
COMPONENTS
ILLUSTRATION
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT STOP LIGHT SWITCH ASSEMBLY
(a) Disconnect the connector from the stop light switch assembly.
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