Toyota 4Runner: Installation

INSTALLATION

PROCEDURE

1. INSTALL GENERATOR ASSEMBLY

(a) Install the generator bracket to the generator with the bolt.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

(b) Install the generator with the 2 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(c) Install the generator bracket with the bolt.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

(d) Attach the wire harness clamp.

(e) Install the wire harness with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(f) Connect the generator connector to the generator.

(g) Install the generator wire with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(h) Close the terminal cap.

2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

3. INSTALL WIRING HARNESS CLAMP BRACKET

(a) Install the wiring harness clamp bracket with the bolt.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(b) Attach the clamp.

4. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) for Integrated Type:

Install the No. 2 idler pulley with the bolt.

Torque:

54 N·m {551 kgf·cm, 40 ft·lbf}

(b) for Separate Type:

Install the idler pulley cover plate, No. 2 idler pulley and No. 2 idler pulley cover plate with the bolt.

Torque:

54 N·m {551 kgf·cm, 40 ft·lbf}

5. INSTALL FAN AND GENERATOR V BELT

6. INSTALL V-BANK COVER

7. INSTALL BATTERY TRAY

8. INSTALL BATTERY

9. INSTALL BATTERY CLAMP

(a) Install the battery clamp with the 2 nuts.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

10. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).