Components
COMPONENTS
ILLUSTRATION
ILLUSTRATION
Removal
REMOVAL
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. REMOVE REAR WHEEL
2. DRAIN BRAKE FLUID
NOTICE:
Wash off brake fluid immediately if it comes in contact with any painted surface.
3. REMOVE REAR FLEXIBLE HOSE LH
(a) Remove the union bolt, gasket and rear flexible hose from the rear disc brake cylinder. |
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(b) Disconnect the brake tube from the rear flexible hose with a union nut wrench while holding the rear flexible hose with a wrench. NOTICE:
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(c) Remove the clip.
4. REMOVE REAR FLEXIBLE HOSE
(a) Disconnect each brake tube from the rear flexible hose with a union nut wrench while holding the rear flexible hose with a wrench. |
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(b) Remove the 2 clips.
(c) Remove the rear flexible hose.
(d) Disconnect each brake tube from the rear flexible hose with a union nut wrench while holding the rear flexible hose with a wrench. |
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(e) Remove the 2 clips.
(f) Remove the rear flexible hose.
5. REMOVE NO. 5 FLEXIBLE HOSE BRACKET
(a) Remove the bolt and bracket from the upper arm bracket. |
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6. REMOVE NO. 6 FLEXIBLE HOSE BRACKET
(a) Remove the bolt and bracket from the rear axle housing.
Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. INSTALL NO. 5 FLEXIBLE HOSE BRACKET
(a) Install the bracket with the bolt.
Torque:
29 N·m {296 kgf·cm, 21 ft·lbf}
NOTICE:
Make sure the bracket rotation stopper touches the installation position.
2. INSTALL NO. 6 FLEXIBLE HOSE BRACKET
(a) Install the bracket with the bolt.
Torque:
29 N·m {296 kgf·cm, 21 ft·lbf}
3. INSTALL REAR FLEXIBLE HOSE
(a) Connect the rear flexible hose to the connecting point with each brake tube, and then install 2 new clips.
(b) Using a union nut wrench, connect each brake tube to the rear flexible hose while holding the rear flexible hose with a wrench.
Torque:
15 N·m {155 kgf·cm, 11 ft·lbf}
NOTICE:
(c) Connect the rear flexible hose to the connecting point with each brake tube, and then install 2 new clips.
(d) Using a union nut wrench, connect each brake tube to the rear flexible hose while holding the rear flexible hose with a wrench.
Torque:
15 N·m {155 kgf·cm, 11 ft·lbf}
NOTICE:
4. INSTALL REAR FLEXIBLE HOSE LH
(a) Connect the rear flexible hose to the connecting point with the brake tube, and then install a new clip.
(b) Using a union nut wrench, connect the brake tube to the rear flexible hose while holding the rear flexible hose with a wrench.
Torque:
15 N·m {155 kgf·cm, 11 ft·lbf}
NOTICE:
(c) Install the rear flexible hose and a new gasket to the rear disc brake cylinder with the union bolt.
Torque:
31 N·m {316 kgf·cm, 23 ft·lbf}
HINT:
Install the rear flexible hose lock securely to the lock hole in the cylinder.
5. BLEED BRAKE LINE
6. INSTALL REAR WHEEL
Installation
INSTALLATION
PROCEDURE
1. INSTALL GENERATOR ASSEMBLY
(a) Install the generator bracket to the generator with the bolt.
Torque:
20 N·m {204 kgf·cm, 15 ft·lbf}
(b) Install the generator with the 2 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
(c ...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
Use these procedures to troubleshoot the lighting system.
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
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