Toyota 4Runner manuals

Toyota 4Runner: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

When installing the hood bulge protector, heat the hood bulge surface using a heat light.

Standard:

Item

Temperature

Hood Bulge

20 to 30°C (68 to 86°F)

NOTICE:

Do not heat the hood bulge excessively.

PROCEDURE

1. INSTALL HOOD SUPPORT ASSEMBLY LH


2. INSTALL HOOD SUPPORT ASSEMBLY RH

HINT:

Use the same procedure for the LH side and RH side.

3. CONNECT WASHER HOSE ASSEMBLY

(a) Attach the 5 clamps to connect the washer hose assembly.


4. INSTALL WASHER NOZZLE SUB-ASSEMBLY


5. INSPECT WASHER NOZZLE SUB-ASSEMBLY


6. ADJUST WASHER NOZZLE SUB-ASSEMBLY


7. INSTALL NO. 3 HOOD BULGE PROTECTOR (w/ Hood Bulge)

(a) When using a new hood bulge:

(1) Clean the hood bulge surface.

(2) Using a heat light, heat the hood bulge surface.

(b) When reusing the hood bulge:

(1) Using a heat light, heat the hood bulge surface.

(2) Remove the double-sided tape from the hood bulge.

(3) Wipe off any tape adhesive residue with cleaner.

(c) Install a new No. 3 hood bulge protector as shown in the illustration.

Text in Illustration

*1

Hood Bulge at the Center

*2

No. 3 Hood Bulge Protector at the Center


8. INSTALL NO. 2 HOOD BULGE PROTECTOR (w/ Hood Bulge)

(a) When using a new hood bulge:

(1) Clean the hood bulge surface.

(2) Using a heat light, heat the hood bulge surface.

(b) When reusing the hood bulge:

(1) Using a heat light, heat the hood bulge surface.

(2) Remove the double-sided tape from the hood bulge.

(3) Wipe off any tape adhesive residue with cleaner.

(c) Install 2 new No. 2 hood bulge protectors as shown in the illustration.

Text in Illustration

*1

No. 2 Hood Bulge Protector

*2

No. 3 Hood Bulge Protector


9. INSTALL NO. 1 HOOD BULGE PROTECTOR (w/ Hood Bulge)

(a) When using a new hood bulge:

(1) Clean the hood bulge surface.

(2) Using a heat light, heat the hood bulge surface.

(b) When reusing the hood bulge:

(1) Using a heat light, heat the hood bulge surface.

(2) Remove the double-sided tape from the hood bulge.

(3) Wipe off any tape adhesive residue with cleaner.

(c) Install 2 new No. 1 hood bulge protectors as shown in the illustration.

Standard:

Dimension

Measurement

A

Approximately 0 mm (0 in.)

B

Approximately 0 mm (0 in.)


10. INSTALL HOOD AIR INTAKE GUIDE (w/ Hood Bulge)

(a) Attach the 4 claws to install the hood air intake guide to the hood bulge.


11. INSTALL HOOD BULGE (w/ Hood Bulge)

(a) Attach the 2 guides to install the hood bulge together with the hood air intake guide as shown in the illustration.


(b) Attach the 3 clips.


(c) Install the 4 nuts.


12. INSTALL HOOD INSULATOR

(a) Attach the 2 claws.


(b) Install the hood insulator with the 10 clips.

13. INSTALL HOOD TO RADIATOR SUPPORT SEAL

(a) Attach the 7 clips to install the hood to radiator support seal.


Adjustment
ADJUSTMENT CAUTION / NOTICE / HINT HINT: Centering bolts are used to mount the hood hinge and hood lock. The hood and hood lock cannot be adjusted with the centering bolts installed. ...

Hood Lock Control Cable Assembly
...

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