INSTALLATION
PROCEDURE
1. ADJUST COMPRESSOR OIL
(a) When replacing the compressor and magnetic clutch with a new one, gradually discharge the refrigerant gas from the service valve and drain the following amount of oil from the new compressor and magnetic clutch before installation.
Standard:
(Oil capacity inside the new compressor and magnetic clutch: 120 + 15 cc (4.1 + 0.51 fl.oz.)) - (Remaining oil amount in the removed compressor and magnetic clutch) = (Oil amount to be removed from the new compressor when replacing)
NOTICE:
2. INSTALL COOLER COMPRESSOR ASSEMBLY
(a) Install the cooler compressor with the stud bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(b) Install the 3 bolts and nut.
Torque:
25 N·m {255 kgf·cm, 18 ft·lbf}
HINT:
Tighten the bolts and nut in the order shown in the illustration.
(c) Connect the connector.
3. CONNECT SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the suction hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the suction hose.
(d) Connect the suction hose with the 2 bolts. Torque: for bolt A : 7.8 N·m {80 kgf·cm, 69 in·lbf} for bolt B : 9.8 N·m {100 kgf·cm, 87 in·lbf} |
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4. CONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the cooler refrigerant discharge hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the discharge hose.
(d) Connect the discharge hose to the cooler compressor with the bolt.
Torque:
9.8 N·m {100 kgf·cm, 87 in·lbf}
5. INSTALL GENERATOR ASSEMBLY
(a) Install the generator assembly (See page
).
6. CHARGE REFRIGERANT
7. WARM UP ENGINE
8. CHECK FOR REFRIGERANT GAS LEAK
Precaution
PRECAUTION
1. IGNITION SWITCH EXPRESSION
HINT:
The type of ignition switch used on this model differs according to the specifications
of the vehicle. The expressions listed in the table below are used in this section.
Expression
Ign ...
Relay
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page ).
2. REMOVE WINDSHIELD WASHE ...