INSTALLATION
PROCEDURE
1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
(a) Temporarily install the set bolt.
(b) Install the hydraulic brake booster (See page
).
(c) tighten the brake pedal support sub-assembly with the 4 nuts.
Torque:
14 N·m {145 kgf·cm, 10 ft·lbf}
(d) Tighten the brake pedal support reinforcement set bolt.
Torque:
20 N·m {204 kgf·cm, 15 ft·lbf}
2. INSTALL PUSH ROD PIN
(a) Apply a light coat of lithium soap base glycol grease to the inner surface of the hole in the brake pedal lever. Text in Illustration
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(b) Set the master cylinder push rod clevis in place, insert the push rod pin from the left side of the vehicle, and then install a new clip. |
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3. INSTALL BRAKE PEDAL RETURN SPRING
(a) Apply a light coat of lithium soap base glycol grease to inner surface of the hole in the brake pedal support sub-assembly.
(b) Install the brake pedal return spring to the brake pedal support sub-assembly.
4. INSTALL STOP LIGHT SWITCH ASSEMBLY
(a) Install the stop light switch (See page
).
(b) Connect the stop light switch connector.
5. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
(a) Install the lower No. 1 instrument panel airbag assembly (See page
).
6. CONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page ).
7. BLEED BRAKE SYSTEM
8. CHECK AND ADJUST BRAKE PEDAL
(a) Check and adjust brake pedal (See page ).
Precaution
PRECAUTION
1. HANDLING PRECAUTIONS FOR STEERING SYSTEM
(a) Care must be taken when replacing parts. Incorrect replacement may affect
the performance of the steering system and result in driving hazards.
2. HANDLING PRECAUTIONS FOR SRS AIRBAG SYSTEM
(a) T ...
Precaution
PRECAUTION
CAUTION:
Care must be taken to replace each part properly as it could affect the performance
of the brake system and result in a driving hazard. Replace the parts with parts
having the same part number or equivalent.
NOTICE:
It is ve ...