Toyota 4Runner: Installation

INSTALLATION

PROCEDURE

1. INSTALL NO. 2 OIL COOLER TUBE SUB-ASSEMBLY

(a) Temporarily install the oil cooler tube to the fan shroud with bolt A. Install bolt B and tighten it to the specified torque. Then tighten bolt A to the specified torque. Torque: 5.5 N·m {56 kgf·cm, 49 in·lbf}

2. INSTALL NO. 2 OIL COOLER INLET HOSE AND NO. 2 OIL COOLER OUTLET HOSE

(a) Connect the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the No. 2 oil cooler tube. Text in Illustration *1 Yellow Point Mark

(b) Connect the 2 hoses to the radiator to install them.

3. INSTALL NO. 1 INLET OIL COOLER TUBE AND NO. 1 OUTLET OIL COOLER TUBE

(a) Install the 2 No. 2 flexible hose clamps with the 2 bolts.

Torque:

14 N·m {143 kgf·cm, 10 ft·lbf}

(b) Temporarily install the ends of the 2 oil cooler tubes to each oil cooler tube union by hand.

(c) Close the 2 No. 2 flexible hose clamps and install the 2 bolts.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

(d) Using a union nut wrench, tighten the inlet and outlet tubes.

Torque:

34 N·m {347 kgf·cm, 25 ft·lbf}

NOTICE:

Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page ).

4. INSTALL NO. 1 OIL COOLER INLET HOSE AND NO. 1 OIL COOLER OUTLET HOSE

(a) Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the oil cooler inlet tube and No. 1 oil cooler outlet tube.

(b) Connect the 2 hoses to the No. 2 oil cooler tube to install them, and then pass the 2 hoses through the No. 1 flexible hose clamp and close the clamp.

5. ADJUST AUTOMATIC TRANSMISSION FLUID LEVEL

(a) Adjust the automatic transmission fluid level (See page ).

6. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL RH

7. INSTALL FRONT FENDER APRON SEAL RH

8. INSTALL REAR ENGINE UNDER COVER ASSEMBLY

9. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY