Toyota 4Runner: Installation

INSTALLATION

PROCEDURE

1. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY

(a) Install the front No. 3 differential support with the 2 bolts.

Torque:

108 N·m {1101 kgf·cm, 80 ft·lbf}

(b) Install the front No. 2 differential support with the 2 bolts.

Torque:

160 N·m {1632 kgf·cm, 118 ft·lbf}

(c) Install the front No. 1 differential support with the 3 bolts.

Torque:

186 N·m {1899 kgf·cm, 137 ft·lbf}

(d) Support the front differential with a jack.

(e) Install the 2 front mounting bolts and 2 nuts.

Torque:

137 N·m {1400 kgf·cm, 101 ft·lbf}

(f) for w/A.D.D. :

Connect the actuator hose and connector.

(g) Install the No. 1 front differential mounting nut.

Torque:

87 N·m {889 kgf·cm, 64 ft·lbf}

(h) Install the front differential breather tube bracket with the bolt.

Torque:

13 N·m {133 kgf·cm, 10 ft·lbf}

(i) Lower the jack.

2. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

(a) Install front propeller shaft assembly (See page ).

3. INSTALL FRONT DRIVE SHAFT ASSEMBLY

(a) Install the front drive shaft assembly (See page ).

4. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

(a) Install the front lower No. 1 suspension arm sub-assembly (See page ).

5. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

6. CONNECT TIE ROD END SUB-ASSEMBLY LH

(a) Connect the tie rod end sub-assembly LH (See page ).

7. CONNECT TIE ROD END SUB-ASSEMBLY RH

(a) Connect the tie rod end sub-assembly RH (See page ).

8. INSTALL FRONT SPEED SENSOR

(a) Install the front speed sensor (See page
).

9. INSTALL FRONT WHEEL

Torque:

for aluminum wheel :

103 N·m {1050 kgf·cm, 76 ft·lbf}

for steel wheel :

112 N·m {1142 kgf·cm, 83 ft·lbf}

10. ADD DIFFERENTIAL OIL

11. INSPECT DIFFERENTIAL OIL LEVEL

12. CHECK FOR DIFFERENTIAL OIL LEAKAGE

13. INSTALL REAR ENGINE UNDER COVER ASSEMBLY

14. INSTALL NO. 1 ENGINE UNDER COVER

15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).

16. CHECK SPEED SENSOR SIGNAL

(a) Check the VSC sensor signal (See page ).

17. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

(a) Inspect and adjust the front wheel alignment (See page ).