DISASSEMBLY
CAUTION / NOTICE / HINT
NOTICE:
When using a vise, do not overtighten it.
PROCEDURE
1. REMOVE TIE ROD END SUB-ASSEMBLY LH
(a) Put matchmarks on the tie rod end LH and steering rack end. Text in Illustration
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(b) Measure length A and record the measurement.
(c) Remove the tie rod end LH.
2. REMOVE TIE ROD END SUB-ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.
3. REMOVE TURN PRESSURE TUBE
(a) Using a union nut wrench, remove the turn pressure tube LH and RH. |
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4. REMOVE STEERING GEAR OUTLET RETURN TUBE
(a) Using a union nut wrench, remove the return tube from the steering gear. |
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5. REMOVE STEERING RACK BOOT CLIP LH
(a) Using pliers, remove the steering rack boot clip.
6. REMOVE STEERING RACK BOOT CLIP RH
HINT:
Use the same procedures described for the LH side.
7. REMOVE STEERING RACK BOOT CLAMP LH
(a) Using pliers, remove the boot clamp as shown in the illustration.
NOTICE:
Be careful not to damage the steering rack boot.
8. REMOVE STEERING RACK BOOT CLAMP RH
HINT:
Use the same procedures described for the LH side.
9. REMOVE NO. 2 STEERING RACK BOOT
(a) Remove the steering rack boot.
10. REMOVE NO. 1 STEERING RACK BOOT
(a) Remove the steering rack boot.
11. SECURE RACK AND PINION POWER STEERING GEAR ASSEMBLY
(a) Using SST, secure the steering gear assembly. SST: 09612-00012 HINT: Tape SST before use. |
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12. REMOVE STEERING RACK END SUB-ASSEMBLY
(a) Using SST, hold the steering rack (LH side). SST: 09922-10010 Text in Illustration
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(b) Using SST, remove the steering rack end (LH side) from the steering rack.
SST: 09922-10010
HINT:
Rotate SST in the direction shown in the illustration.
(c) Using SST, remove the steering rack end (RH side) from the steering rack.
SST: 09922-10010
HINT:
Rotate SST in the direction shown in the illustration.
NOTICE:
Mechanical System Tests
MECHANICAL SYSTEM TESTS
1. STALL SPEED TEST
HINT:
This test is to check the overall performance of the engine and transmission.
CAUTION:
To ensure safety, perform this test in an open and level area that provides
good traction.
The stall s ...
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