REASSEMBLY
PROCEDURE
1. INSTALL FRONT PROPELLER SHAFT UNIVERSAL JOINT SPIDER BEARING
HINT:
Use the same procedure for all propeller shaft universal joint spider bearing.
(a) Apply MP grease to a new spider and spider bearing. NOTICE: Be careful not to apply too much grease. |
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(b) Install the universal joint spider to the propeller shaft.
(c) Using SST, install 2 of the spider bearings to the universal joint spider. SST: 09332-25010 |
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(d) Using SST, adjust both bearings so that the snap ring grooves are at maximum and equal width.
SST: 09332-25010
(e) Install 4 new snap rings of equal thickness which will allow no axial play.
HINT:
Do not reuse the snap rings.
Thickness of snap ring:
Parts No. |
Specified Condition |
Mark |
---|---|---|
90520-25039 |
2.28 to 2.30 mm (0.0898 to 0.0906 in.) |
1 |
90520-25040 |
2.30 to 2.32 mm (0.0906 to 0.0913 in.) |
2 |
90520-25041 |
2.32 to 2.34 mm (0.0913 to 0.0921 in.) |
- |
90520-25042 |
2.34 to 2.36 mm (0.0921 to 0.0929 in.) |
Brown |
90520-25043 |
2.36 to 2.38 mm (0.0929 to 0.0937 in.) |
Blue |
90520-25044 |
2.38 to 2.40 mm (0.0937 to 0.0945 in.) |
6 |
90520-25045 |
2.40 to 2.42 mm (0.0945 to 0.0953 in.) |
7 |
90520-25046 |
2.42 to 2.44 mm (0.0953 to 0.0961 in.) |
8 |
90520-25047 |
2.44 to 2.46 mm (0.0961 to 0.0969 in.) |
|
90520-25048 |
2.46 to 2.48 mm (0.0969 to 0.0976 in.) |
10 |
90520-25049 |
2.48 to 2.50 mm (0.0976 to 0.0984 in.) |
A |
90520-25050 |
2.50 to 2.52 mm (0.0984 to 0.0992 in.) |
B |
90520-25051 |
2.52 to 2.54 mm (0.0992 to 0.1000 in.) |
C |
90520-25052 |
2.54 to 2.56 mm (0.1000 to 0.1008 in.) |
D |
90520-25053 |
2.56 to 2.58 mm (0.1008 to 0.1016 in.) |
E |
90520-25054 |
2.18 to 2.20 mm (0.858 to 0.0866 in.) |
J |
90520-25055 |
2.20 to 2.22 mm (0.0866 to 0.0874 in.) |
K |
90520-25056 |
2.22 to 2.24 mm (0.0874 to 0.0882 in.) |
F |
90520-25057 |
2.24 to 2.26 mm (0.0882 to 0.0889 in.) |
G |
90520-25058 |
2.26 to 2.28 mm (0.0889 to 0.0898 in.) |
H |
NOTICE:
(f) Using a hammer, tap the yoke until there is no clearance between the spider bearing outer race and snap ring. Text in Illustration
HINT: Install a new spider bearing on the sleeve side in the procedure described above. |
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(g) Align the matchmarks on the flange yoke and the sleeve yoke.
(h) Using SST, install the spider bearings on the universal joint spider. SST: 09332-25010 |
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(i) Using SST, adjust both bearings so that the snap ring grooves are at maximum and equal in width.
SST: 09332-25010
(j) Install 4 new snap rings of equal thickness which will allow 0 mm (0 in.) of axial play.
HINT:
Do not reuse the snap rings.
Thickness of snap ring:
Parts No. |
Specified Condition |
Mark |
---|---|---|
90520-25039 |
2.28 to 2.30 mm (0.0898 to 0.0906 in.) |
1 |
90520-25040 |
2.30 to 2.32 mm (0.0906 to 0.0913 in.) |
2 |
90520-25041 |
2.32 to 2.34 mm (0.0913 to 0.0921 in.) |
- |
90520-25042 |
2.34 to 2.36 mm (0.0921 to 0.0929 in.) |
Brown |
90520-25043 |
2.36 to 2.38 mm (0.0929 to 0.0937 in.) |
Blue |
90520-25044 |
2.38 to 2.40 mm (0.0937 to 0.0945 in.) |
6 |
90520-25045 |
2.40 to 2.42 mm (0.0945 to 0.0953 in.) |
7 |
90520-25046 |
2.42 to 2.44 mm (0.0953 to 0.0961 in.) |
8 |
90520-25047 |
2.44 to 2.46 mm (0.0961 to 0.0969 in.) |
|
90520-25048 |
2.46 to 2.48 mm (0.0969 to 0.0976 in.) |
10 |
90520-25049 |
2.48 to 2.50 mm (0.0976 to 0.0984 in.) |
A |
90520-25050 |
2.50 to 2.52 mm (0.0984 to 0.0992 in.) |
B |
90520-25051 |
2.52 to 2.54 mm (0.0992 to 0.1000 in.) |
C |
90520-25052 |
2.54 to 2.56 mm (0.1000 to 0.1008 in.) |
D |
90520-25053 |
2.56 to 2.58 mm (0.1008 to 0.1016 in.) |
E |
90520-25054 |
2.18 to 2.20 mm (0.0858 to 0.0866 in.) |
J |
90520-25055 |
2.20 to 2.22 mm (0.0866 to 0.0874 in.) |
K |
90520-25056 |
2.22 to 2.24 mm (0.0874 to 0.0882 in.) |
F |
90520-25057 |
2.24 to 2.26 mm (0.0882 to 0.0890 in.) |
G |
90520-25058 |
2.26 to 2.28 mm (0.0890 to 0.0898 in.) |
H |
NOTICE:
(k) Using a plastic faced hammer, tap the yoke until there is no clearance between the spider bearing outer race and snap ring. Text in Illustration
HINT: Install a new spider bearing on the sleeve side in the procedure described above. |
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2. INSPECT PROPELLER SHAFT ASSEMBLY
HINT:
When replacing the spider bearing, be sure that the grease fitting assembly hole is facing to the direction shown in the illustration.
Text in Illustration
*a |
Spider grease fitting assembly direction for front propeller shaft assembly |
*b |
Rear Side |
3. INSPECT FRONT PROPELLER SHAFT UNIVERSAL JOINT SPIDER BEARING
Data List / Active Test
DATA LIST / ACTIVE TEST
1. DATA LIST
NOTICE:
In the table below, the valves listed under "Normal Condition" are reference
values. Do not depend solely on these reference values when deciding whether a part
is faulty or not.
HINT:
Using the T ...
Hydraulic Test
HYDRAULIC TEST
1. PERFORM HYDRAULIC TEST
(a) Measure the line pressure.
CAUTION:
The line pressure test should always be carried out in pairs. One technician
should observe the conditions of the wheels and wheel stoppers from outside the
vehicle while ...